43.02.8

MANDATORY INSPECTIONS [43.02.6]

CONTENTS

 

This Technical Standard comprises the following Sections and Parts:

Section A:

General

1.

General instructions

2.

Inspections

3.

Associated documents

Section B:

Maintenance Schedule for Aeroplanes with an MCM of 5 700 kg or less

Section C:

Maintenance Schedule for Helicopters with an MCM of 3 175 kg or less

Section D:

Maintenance Schedule for Aeroplanes with an MCM in excess of 5 700 kg and Maintenance Schedule for Helicopters with an MCM in excess of 3 175 kg

Part 1. Approval and General Instructions

1.

Approval

2.

Abbreviations

3.

Definitions

4.

General instructions

5.

Scheduled and unscheduled maintenance inspections

6.

Overhaul or substitution

7.

Mandatory modification and special inspections

8.

Certificates of release to service

9.

Avionics, Instrumentation and Electrical

10.

Amendments

11.

Aircraft inspection report

12.

Duplicate inspections

13.

Rectification of unsatisfactory items

14.

Associated documents

Part 2. Scheduled and Unscheduled Inspections

Part 3. Overhauls and Substitution of Class I and Class II Products

Part 4. Airworthiness Directives and Other Service Information

Part 5. Documentation

Part 6. Reliability Programme

[Under development]

Section E:

Maintenance Schedule for Gliders, including Power-assisted and Touring Gliders

Section F:

Maintenance Schedule for Manned Balloons

Section G:

Maintenance Schedule for Airships

[Under development]

Appendix 1  Schedule of TBOs and Life-Limited Parts for Small Aeroplanes and Small Helicopters

Appendix 2  Propeller Mid-Life Inspections and Repair Requirements

Annex A

Inspection Reminder

Annex B1

Certificate of Release to Service for Small Aeroplanes, Small Helicopters, Gliders and Manned Balloons

Annex B2

Certificate of Release to Service for Large Aeroplanes and Large Helicopters

Annex C

Certificate Relating to Maintenance

Annex D

Certificate of Release to Service for Aircraft Parts and Components

SECTION A:
GENERAL

1.

General instructions

 

(1)

Unless the Commissioner has granted written exemption from compliance with any of the requirements contained in its maintenance schedule, no aircraft may be flown unless it is airworthy and all the mandatory maintenance required by its maintenance schedule and by the manufacturer has been carried out when due and has been certified by an appropriately rated licence holder, persons authorised in terms of Part 24 or Part 145, or such other person approved by the Commissioner.

 

(2)

The onus for ensuring that an aircraft is kept airworthy rests on the registered owner or operator of the aircraft. Maintenance schedules are prepared to assist him or her in ensuring that, as far as possible in the light of available information and experience, the aircraft is maintained in an airworthy condition by scheduling the required maintenance through a programme of inspections and overhauls based on the intended operational usage of the aircraft. Such programme may be calendar-hours-flown or cycles-based.

 

(3)

The maintenance requirements contained in an aircraft’s maintenance schedule constitute the minimum requirements considered necessary for the satisfactory maintenance of the aircraft to which the schedule applies. However, in the performing of maintenance on an individual aircraft, due regard must be given to its age, type of operations, climatic and housing conditions and any other factors which may affect the airworthiness of such an aircraft. Consequently, a maintenance schedule must not be construed as absolving the owner, the licensed aircraft maintenance engineer or the approved aircraft maintenance organisation from ensuring that any additional maintenance found to be necessary or as required by the Commissioner is carried out.

 

(4)

Nothing in a maintenance schedule is to be construed as relieving the pilot-in-command of an aircraft from his or her responsibility regarding flight preparation as prescribed in Regulation 91.02.7.

It is the duty and responsibility of the pilot-in-command to ensure that unusual occurrences, defects or suspected faults, coming to his or her notice during operations and which affect or may affect the serviceability and safety of the aircraft, are recorded in the aircraft’s flight folio as and when they occur and are reported to the appropriate maintenance personnel for investigation or rectification.

Any defects shall be cleared prior to further flight. When away from base, instructions regarding rectification and certification must be sought and recorded. All rectification away from base must be entered and certified in the aircraft’s flight folio and transferred in the appropriate logbook(s) within 48 hours after the aircraft returns to base.

 

(5)

Maintenance required to be carried out in accordance with the provisions of a maintenance schedule must be accomplished under such working conditions and with the use of such tools, equipment, test apparatus and technical information as will ensure completion to standards acceptable to the Commissioner.

Where the use of special equipment or test apparatus is recommended by the manufacturer of the products involved, such equipment or apparatus, or an acceptable approved equivalent method is to be used. Whenever the tools, equipment or test apparatus referred to in this paragraph are used, it must be ensured that they are in good working order and condition and that the person using them is familiar with their use.

Precision measuring tools, equipment, test apparatus and items such as gauges and indicators must be checked annually or as often as deemed necessary by the manufacturer or as required by the Commissioner. Such equipment shall be checked for accuracy and correct calibration.

Where the security or tightness of nuts, unions and other fasteners is required to be checked, such checking must be done with the aid of the appropriate calibrated tools, where required, and to approved standards.

 

(6)

Maintenance away from base may only be performed at an approved AMO or at a facility approved by the Commissioner where equipment, test facilities and spares for the type of maintenance to be undertaken are available. All the necessary manuals and catalogues for the particular aircraft shall be available. Prior to the commencement of such maintenance, the AMO or facility shall advise the Commissioner of its intention to carry out the maintenance and supply the following information:

 

(a)

Aircraft registration.

 

(b)

Name of the organisation to carry out the maintenance, and approvals held.

 

(c)

Location where the intended maintenance is to be performed.

 

(d)

Type of maintenance to be carried out.

 

(e)

Name and licence or approval number(s) of the person(s) responsible for the maintenance.

 

(7)

When mandatory inspections are to be carried out away from base, the Accountable Manager referred to in Part 145 shall indicate what tools, spares and documentation have to be on hand to satisfactorily carry out the work on the aircraft.

[Note: When an aircraft maintenance organisation holds only one set of tools or manuals, and these tools or manuals are sent away to the facility where the above referred-to away-from-base maintenance is to be performed, the relevant privileges granted to the organisation may not be exercised at its approved main base of operation until such time as the tools and necessary manuals have been returned.]

 

(8)

Failure to comply with any applicable mandatory requirement or part of a maintenance schedule invalidates the validity of the aircraft’s certificate of airworthiness unless exemption has been obtained from the Commissioner in terms of Part 11 of the CAR.

 

(9)

The applicable aircraft logbooks must be available when scheduled maintenance is carried out. Should the aircraft logbooks not be available for perusal and completion, the aircraft may not be released to service.

2.

Inspections

 

(1)

Types of inspections

Inspections consist of the following:

 

(a)

Inspections as recommended by the manufacturer.

 

(b)

Mandatory periodic inspections.

 

(c)

Progressive inspections.

 

(d)

Block inspections.

 

(e)

Other inspections.

 

(2)

Recommended inspections

The inspections referred to in paragraph (1)(a) are recommended. However, when the contents of the recommended inspection indicate that the airworthiness of the aircraft may be affected, they must be complied with in respect of aircraft utilised in commercial air transport operations, and in the case of other aircraft whenever so directed by the Commissioner.

 

(3)

Mandatory Inspections

 

(a)

The inspections referred to in paragraph (1)(b) and (c) must be accomplished in order to validate or revalidate the Certificate of Airworthiness –

(i)

on all aircraft imported into South Africa for the purpose of obtaining a certificate of registration before such aircraft may be put into service;

(ii)

on new aircraft built in the Republic;

(iii)

when an aircraft has sustained damage, as prescribed in Regulation 43.02.5;

(iv)

at any time before the next routine inspection is due, should circumstances warrant such action: thus more than once annually or at frequencies less than 100 hours of flight time, should circumstances so dictate.

 

(b)

Mandatory Periodic Inspections (MPI)

(i)

A mandatory periodic inspection must be carried out at 100-hours of flight time intervals since the last MPI or within a 12-month period, whichever comes first. (This means that if an aircraft is operated for less than 100 hours of flight time per annum, it will undergo an MPI once within a 12-month period regardless of hours flown.)

(ii)

In carrying out an MPI, the following requirements must be observed:

(aa)

No MPI may be attempted without the use of an individualised check-list conforming in all essential respects to the manufacturer’s requirements, and supplemented by the requirements addressed in Sections B, C, E or F, as applicable. Such check-list may be one compiled by the aircraft manufacturer, provided it is sufficiently comprehensive to cover the complete aircraft and installed equipment. The check-list, used during any inspection, must be retained by the certifying licence holder for the appropriate period as prescribed in the CAR.

(bb)

All relevant logbooks must be on hand during an MPI.

(cc)

Before commencing an inspection, the relevant areas must be exposed to assess the condition of the areas under inspection.

(dd)

Serviceability of the aircraft must be determined by a thorough inspection in accordance with the manufacturer’s recommendations and standard inspection practices and procedures.

(ee)

It must be ascertained that the requirements of all mandatory repairs, modifications and special inspections have been met and that the mandatory replacement of components and parts has been carried out.

(ff)

An aircraft inspection report CA43.02 “Aeroplanes”, CA43.03 ‘Helicopters’, CA43.04 “Gliders” or CA43.05 ‘Manned Balloons’ must be completed and together with a copy of the certificate of release to service of an aircraft (Annex B1) forwarded to the Commissioner within 48 hours after completion of the MPI.

(iii)

No extension is to be granted in respect of calendar times. Thus: an aircraft operating on an annual limit may not be flown after the 12-month period of validity has lapsed. In such a case a special flight permit is to be requested from the Commissioner to fly the aircraft to a base where the required inspection can be carried out.

 

(c)

Progressive inspections

(i)

An owner or operator may request permission from the Commissioner to introduce a system of progressive inspections to replace the 100-hours mandatory periodic inspection. Such programme of progressive inspections must have been extracted from approved data and ensure that the work required by the mandatory periodic inspection is spread over the approved intervals between successive inspections.

The owner or operator must obtain written approval from the Commissioner for approval to maintain the aircraft on such a particular programme. Full details of the manner in which he or she proposes to implement the programme, together with all relevant data to substantiate the request, must be accompany the request.

(ii)

Inspections on aircraft that are on an approved progressive inspection programme must be carried out at the intervals prescribed by such programme, provided that, if the programme has not been completed within a 12 months period, the aircraft shall undergo the remainder of its progressive inspection programme before it is being released to service. (This means that the aircraft shall complete its progressive inspection programme always within a 12-months period, if not in a lesser period.)

(iii)

An aircraft inspection report form CA43.02 “Aeroplanes” or CA43.03 “Helicopters” must be completed and forwarded annually on the anniversary of the date on which the programme commenced, together with a copy of the certificate of release to service (Annex B1) to the Commissioner.

(iv)

The provisions of paragraph (b) shall apply mutatis mutandis.

 

(4)

Block inspections

 

(a)

Aeroplanes with a maximum certificated mass in excess of 5 700 kg, and helicopters with a maximum certificated mass in excess of 3 700 kg, may be inspected and maintained in accordance with an approved maintenance schedule divided in blocks.

 

(b)

Where the maintenance schedule shows only the items to be inspected at each check, without detailing for what aspect or condition these items are to be inspected, the user of the maintenance schedule shall compile check sheets from approved data, which sheets shall indicate in detail the inspection requirements.

 

(c)

Scheduled and unscheduled maintenance inspections shall be carried out in accordance with the provisions of Section C.

 

(5)

Other inspections

 

(a)

Duplicate inspection

A duplicate inspection of all control systems must be carried out after the initial assembly and at any time the systems are disturbed in any way. The purpose of the duplicate inspection is to verify that the manufacturer’s specifications and requirements have been met in detail.

An initial inspection of the control system must be made and certified immediately after the maintenance is completed. A duplicate inspection of the controls being worked on must be made by a person referred to in Regulation 43.04.1 prior to further flight. See also Regulation 43.04.7 “Duplicate Inspection of Controls”.

 

(b)

Non-scheduled maintenance inspections

(i)

During operations an aircraft may be subject to -

(aa)

hard/overweight landings;

(bb)

operations outside the normal flight envelope e.g. - exceeding placarded speed for flaps or landing gear, exceeding aircraft design speeds and loads, etc.;

(cc)

severe air turbulence or severe manoeuvres;

(dd)

lightning strikes;

(ee)

foreign-object damage;

(ff)

unconfined engine failures;

(gg)

towing - involving high drag/side loads due to ground handling; or

(hh)

any manoeuvre not catered for in the aeroplane flight manual.

(ii)

If any of the foregoing occur, the manufacturer’s recommendations must be followed. If no specific procedures are prescribed for a particular aircraft, the Commissioner must be approached for guidance.

 

(c)

Propeller and rotor blade strikes

(i)

Following any propeller strike, whether rotating or as prescribed in the manufacturer’s recommendations, a complete propeller and engine disassembly and shock load inspection is mandatory and must be accomplished prior to further flight.

All propeller, engine and applicable exhaust-driven Class II products, such as but not restricted to magnetos, propeller governors, alternators, generators, hydraulic pumps, turbochargers, fuel pumps and vacuum pumps for which there are overhaul instructions available, shall be inspected internally and externally in accordance with the manufacturer’s requirements, and to the extent necessary, to ensure continued safe operation of the propeller, engine and component parts.

The organisation responsible for the above mentioned inspections shall also ensure that the required testing, as prescribed by the manufacturer of the propeller, engine or component involved, is carried out in accordance with such requirements.

(ii)

All procedures and parts as detailed in the relevant engine, propeller and component overhaul/repair manuals, IPCs, ADs, SBs, SLs and SIs shall be adhered to. Reference shall also be made to the relevant AICs.

(iii)

The following shall be substituted when executing a shock-load inspection:

(aa)

All propeller parts as detailed in the overhaul/repair manuals and IPCs.

(bb)

All engine gaskets, seals, induction and rocker drain hoses, or any other hose that has become brittle, and all locking devices.

(cc)

All crankshaft bearing or bearing inserts (main and connecting rods), and reduction gear shaft bearing or bearing inserts, where applicable.

(dd)

All connecting rod bolts and nuts.

(ee)

All counterweight retention parts (for counterweight-equipped engines).

(ff)

All piston rings.

(gg)

All shock absorbing rubbers (magneto and alternator drives).

(hh)

All stressed bolts, such as crankshaft gear attaching bolts, camshaft gear attaching bolts, crankshaft alternator drive gear attachment bolts (where applicable), stationary drive gear bolts (reduction gear train), and all other parts that do not meet the manufacturer’s service limitation requirements, as well as any incorrect or unapproved parts.

(ii)

All engine mounting rubbers and the engine mounting(s) and attachments shall be x-ray, magnaflux or dye-penetrant inspected and replaced as required.

(jj)

In the case of a turbine engine, any additional recommendations by the manufacturer to the foregoing shall be met.

 

(d)

In the event of a helicopter rotor strike, the manufacturer’s recommendations are to be met.

 

(6)

Fuel-flow checks

Fuel flow checks must be carried out and the results recorded in the maintenance records as follows:

 

(a)

At each MI on all aircraft with gravity-feed fuel tank systems.

 

(b)

After any maintenance performed on the fuel system, including the replacement of fuel lines, components or tanks.

 

(c)

At any time the operator encounters fuel system starvation problems.

3.

Associated documents

 

(1)

During the maintenance of aircraft due regard must be given to –

 

(a)

the contents, recommendations or requirements of the relevant manuals, IPCs, ADs, SBs, SLs, SIs or other similar technical information produced by the manufacturers of the airframe, engine, propeller and installed equipment; and

 

(b)

additional requirements issued by the Commissioner, including those contained in Aeronautical Information Circulars and in any publications, issued by the State of manufacture or State of type design of the aircraft, which may prescribe or amplify techniques to be followed in the maintenance of aircraft; e.g. British Civil Aircraft Inspection Procedures and United States of America Federal Aviation Administration handbooks AC-43-13-1 (Acceptable Methods, Techniques and Practices) and AC-43-13-2 (Acceptable methods Techniques and Practices - Aircraft Alterations) or their successor publications.

 

(2)

All relevant information and requirements referred to in paragraph (1) must be either contained in, listed, or otherwise associated with the check-list required to be used in terms of paragraph 2(3)(b)(ii)(aa) for each specific aircraft.

 

(3)

In the event of any conflict between the requirements or instructions issued by a manufacturer and those by the Commissioner, the provisions of the latter shall prevail.

 

(4)

It is a requirement that all relevant aircraft documents be available, at the time of inspection and that such documents be current and up to date, and that no inspection may be certified unless requirements in respect thereof have been satisfied.

(5)

(a)

The registered owner or operator shall ensure that a control system is in place ensuring that the requirements of all applicable ADs, as well as any SBs, SLs, SIs or other service information classified as mandatory, are complied with as specified in each directive before the aircraft is released to service.

 

(b)

“Mandatory” in this context means:

(i)

the airworthiness directive (AD) is issued by either the Commissioner or by the appropriate authority of the State of the type certificate holder;

(ii)

the Commissioner instructs that a SB, SL, SI or other service information, issued by a manufacturer shall be complied with;

(iii)

the Commissioner instructs that a SB, SL, SI or other service information, relating to the safety of the aircraft, shall be complied with in respect of an aircraft, including its components or parts, that is operated in terms of an air service licence or is utilised for the provision of flying training (other than the training of its registered owner).

 

(c)

In respect of an aircraft that is not used for the provision of a commercial air transport operation or in flying training (other than for the training of its registered owner), compliance with any SB, SL, SI or other service information, issued by a manufacturer, shall be at the discretion of the aircraft’s owner, in which case he or she shall comply with the provisions of sub-regulation (d).

 

(d)

Whenever an owner, referred to in subregulation (c), decides not to comply with a particular SB, SL, SI or other service information, issued by a manufacturer in respect of his or her aircraft, this shall be recorded in the appropriate logbook as “SB (etc.) No. ___ NOT COMPLIED WITH”.

 

(6)

Requirements quoted in ADs are periodically revised. Each person carrying out mandatory maintenance shall ensure that such publications are up to date when used, and shall also ensure that any retrospective action required by any publication revision is complied with as and when required.

 

(7)

Modifications and special inspections shall be accomplished not later than the time or date specified against each item. Should the certifying person find that, due to circumstances beyond his or her control, he or she is unable to comply with the manufacturer’s instructions regarding the specified time or date, written exemption from compliance must be requested and an acceptable alternate means of compliance must be submitted to the Commissioner for consideration together with all substantiating data. Such approval must be obtained prior to further flight.

 

(8)

Deferred modifications or special inspections shall be accomplished as soon as the circumstances requiring the postponement no longer exist, but in any event not later than the written extension granted by the Commissioner. An alternate method of compliance may be considered by the Commissioner upon submission of acceptable substantiating data.

 

(9)

Modifications and special inspections required by the manufacturer of the airframe, engine, propeller, component or installed equipment are made known by way of SBs, SLs, SIs, modification bulletins or other similar technical information. Such information is generally classified by the manufacturer to indicate the degree of essentiality. Licence holders or authorised persons who certify the inspections are to ensure that their organisation possesses and keep up-to-date all such information that is to be brought to the notice of the aircraft owner or operator. No aircraft may be released to service if not all applicable Airworthiness Directives have been complied with as yet.

 

(10)

Where applicable in terms of subparagraph (5)(b)(ii), modifications and special inspections, classified by a manufacturer as mandatory, shall be carried out in accordance with the manufacturer’s instructions not later than the time or date specified by them, but in the event of any difficulties in complying therewith, the provisions of paragraph (7) above shall apply mutatis mutandis.

 

(11)

The accomplishment of any modification or special inspection is to be recorded in the appropriate logbook on the page provided for and to be certified by the licensed or authorised person who performed the maintenance. See also paragraph (5)(d) above in respect of any non-compliance.

SECTION B:
MAINTENANCE SCHEDULE FOR AEROPLANES WITH AN MCM OF 5 700 KG OR LESS (MINIMUM REQUIREMENTS)

Provided the Maintenance Schedule is drawn up in accordance with this Technical Standard, it serves as the approved aircraft maintenance schedule for the particular aeroplane, without the need to forward it to the Commissioner for his or her approval. However, any deviation from the provisions of this Technical Standard shall require the prior approval of the Commissioner.

 

SAMPLE LAYOUT OF CHECK-LIST, CONTAINING MINIMUM REQUIREMENTS

1.

General:

 

 

 

Aircraft type

Registration Z

S/N

 

Engine type (give full designation)

 

Engine serial number(s)

No. 1

No. 2

 

Propeller/s type (as applicable)

No. 1

No. 2

 

Propeller/s serial number(s)

No. 1

No. 2

2.

Hours or cycles of operation:

 

Airframe Total time

Hrs.

Landings If applicable

 

Cycles if applicable

 

 

Engine(s) since new or last overhaul and date of last overhaul

 

No. 1

 Hrs

Cycles

No. 2

 Hrs

Cycles;

 

No. 1 Date of O/H

No. 2 Date of O/H

 

Propeller(s) since new or last overhaul/mid-life inspection and date of last overhaul

 

No. 1

Hrs

Cycles

No. 2

Hrs

Cycles;

 

No. 1 Date of O/H

No. 2 Date of O/H

3.

Mass and balance:

 

Date last established:

4.

Component overhauls due:

 

(List:)

 

 

 

 

 

 

5.

Aircraft documentation:

 

C of A No.

Currency date:

Available and current

 

C of R No.

Radio station Licence
No.

Currency date:

6.

Record of avionics equipment installed (name, type and serial nos.):

 

VHF

ADF

RADAR

 

HF

DME

GPS

 

TXPDR

STORMSCOPE

OTHER

MPI MINIMUM CHECK-LIST

[Note:  Only the minimum requirements for an MPI are listed. The manufacturer’s check sheets must be integrated in the appropriate places for the check-list to be acceptable as an approved aircraft maintenance schedule for a particular make and type of aircraft.]

 

1.

Remove or open all necessary inspection panels, access doors, fairings and cowlings and thoroughly clean the aircraft, engine and propeller.

2.

Inspect the metal, Fiberglas or fabric skin for deterioration, distortion, cracks, corrosion and other evidence of failure and defective or insecure attachments.

3.

Inspect the interior of the fuselage hull, empennage, centre section, wings, control surfaces for deterioration, distortion, cracks, corrosion and other evidence of failure and defective or insecure attachments.

4.

Inspect fabric-covered wings interior cross bracing brackets, bracing rods and the wing rib lacing cords for proper tightness or failure and correct as necessary.

5.

Inspect fuel tanks for condition, leaks and corrosion on the tanks and in the tank bays.

Integral tank interiors for sealing and microbiological growth. Sender units for condition.

6.

Inspect registration and other markings for conformity.

7.

Where applicable, ensure that all water drain holes are open.

8.

Inspect area beneath floor including, lines, hoses, wires, control cables and pulleys for condition, cleanliness, security, routing and proper functioning.

9.

Seats for condition and apparent defects, seat rails for condition, wear, locking mechanisms and stops. Safety belts and harnesses for wear, attachment and buckles.

10.

Windshields and windows for cleanliness, distortion, crazing, cracks, delimitation, deterioration and breakage.

11.

Instruments for poor condition, mounting, marking, placarding, and where practicable: proper operation.

12.

Test pitot and static systems with calibrated test equipment for freedom from obstructions and leaks. Drain water traps.

13.

Inspect compass for discolouration and bubbles, check for freedom of rotation and ensure that compass has been swung in accordance with the requirements and periods specified in Technical Standard 43.02.18.

14.

Check altimeters and airspeed indicators for accuracy. Carry out a pitot static check with calibrated test equipment. (Note: this check needs to be carried out only once per annum.) See also TS 43.02.9.

15.

Batteries, terminals and boxes for condition, corrosion, attachment, installation, venting and proper charge.

16.

Inspect general condition of all bungee cords for wear, serviceability and correct colour coding. Bungee cords must be replaced on condition or every five years, whichever occurs first, or in accordance with the manufacturers recommendation.

17.

Inspect main and nose or tail landing gear for wear, play, corrosion, rigging, oleos, latches, torque links, rods, doors and locking mechanisms. Operate landing gear through five fault-free cycles or follow the manufacturer’s recommendations. Record findings, if applicable.

18.

Inspect tyres for wear, cuts and abrasion. Wheels for condition, wear, damage and corrosion. Carry out NDT inspections as required. Brakes for condition, wear, wear pins, pads, drums discs and callipers as required.

19.

Flying controls and trim tabs for damage, wear, corrosion, play, freedom of movement and condition. Attachment brackets, operating components, rods and rod ends for damage, wear, play and freedom of movement. Balance weights for security of attachment.

 

Check aileron travel and aileron trim tab(s) and record:

Right Aileron

Up

down

Left Aileron

Up

down

Trim tab

L.H.

R.H.

Up

down

20.

Check flap travel and record:

Up

intermediate

down

(as applicable).

21.

Inspect and record rudder and elevator or stabiliser travels and correct sense:

Rudder left

right

Rudder trim tab: L

R

Elevator up

down

Elevator trim tab: Up

down

(as applicable)

22.

Carry out fuel flow checks:

Left:

Auxiliary Left

Right:

Auxiliary Right

All:

Off

23.

Check that the propeller has been overhauled within the time limit specified by the manufacturers and that of the provisions of Appendix 1 and 2 have been met.

24.

Record cylinder blow-by for each engine(s):

 

Left Hand Engine

/80

/80

/80

/80

/80

/80

/80

/80

 

Right Hand Engine

/80

/80

/80

/80

/80

/80

/80

/80

25.

Inspect wooden propellers for condition. Check that propeller hub bolts are correctly torqued and bolt holes for excessive compression of the front and rear faces due to over tightening.

26.

Inspect installed avionics equipment for proper operation. See Also TS 43.02.6, TS 43.02.10 and TS 43.02.11, as applicable.

27.

Carry out a systems check flight and operationally check all systems:

 

Do you consider the aircraft serviceable:    Yes/No

If no, give reason(s):

 

Pilot’s Name:

  Licence No.:

Signature:

 

 

Instructions:

1.

All flexible hoses shall be renewed as prescribed by the manufacturer. In cases where the manufacturer does not specify the replacement of hoses, all fluid and pneumatic carrying flexible hoses shall be renewed every eight years. Record part numbers of any hoses replaced in the appropriate logbook(s).

2.

Ensure that the aircraft empty mass has been established and revised up to date in accordance with the requirements of Regulations 43.02.7, and that the established mass has been recorded in the flight manual or other approved document on the prescribed form as detailed in Technical Standard 43.02.7.

3.

An aircraft may not be released for service unless the following documentation has been checked for availability, applicability and being up to date:

Certificate of registration No.

Certificate of airworthiness. No.

 Currency date:

Radio Station licence:

 Expiry date:

Certificate of release to service of an aircraft.

Approved flight manual:

P/No.:

 Revision date/number:

Approved mass and balance data and equipment list.

Approved flight folio.

Approved minimum equipment list, if applicable.

Inspection reminder as prescribed in ANNEXURE A.

Record next inspection due hrs. and date.

4.

Airframe, engine(s) and propeller(s) logbooks:

(a)

Record all Airworthiness Directives complied with during this inspection.

(b)

Record all recurring Airworthiness Directives complied with during this inspection.

(c)

Record all Service Bulletins complied with during this inspection.

(d)

Record of Service Letters embodied during this inspection.

(e)

Record of modifications embodied during this inspection.

(f)

Record of other service instructions embodied during this inspection.

(g)

Record of all service instructions, considered mandatory by the manufacturer but, in terms of Section A, subparagraphs 3(5)(c), not embodied at the instruction of the owner.

I hereby certify that in carrying out the foregoing specified maintenance, all the requirements prescribed in the Civil Aviation Regulation, 1997, that are applicable thereto have been complied with.

Date

Signature

LICENCE OR OTHER APPROVAL NO.:

AMO  Name

  Licence No.

AME  Name

  Licence No.

SECTION C:
MAINTENANCE SCHEDULE FOR HELICOPTERS WITH AN MCM OF 3 175 KG OR LESS (MINIMUM REQUIREMENTS)

Provided the Maintenance Schedule has been drawn up in accordance with this Technical Standard it serves as the approved Aircraft Maintenance Schedule for the particular helicopter, without the need to forward it to the Commissioner for his or her approval. However, any deviation from the provisions of this Technical Standard shall require the prior approval of the Commissioner.

 

SAMPLE LAYOUT OF CHECK-LIST, CONTAINING MINIMUM REQUIREMENTS

1.

General:

 

 

 

Helicopter type

Registration Z

S/N

 

Engine type (give full designation)

 

Main Rotor type (as applicable)
No. 1


Tail rotor serial number

2.

Hours or cycles of operation:

 

Airframe Total time

Hrs.

Landings If applicable

 

Cycles if applicable

 

 

Engine(s) since new or last overhaul and date of last overhaul

 

No. 1

Hrs

Cycles

No. 2

Hrs

Cycles;

 

No. 1 Date of O/H

No. 2 Date of O/H

 

Rotors since new or last overhaul and date of last overhaul

 

No. 1

  Hrs

 Cycles

 

No. 1 Date of O/H

 

3.

Mass and balance:

 

Date last established:

4.

Component overhauls due:

 

(List:)

 

 

 

 

 

 

5.

Aircraft documentation:

 

C of A No.

Currency date:

Available and current

 

C of R No.

Radio station Licence
No.

Currency date:

6.

Record of avionics equipment installed (name, type and serial nos.):

 

VHF

ADF

RADAR

 

HF

DME

GPS

 

TXPDR

STORMSCOPE

OTHER

MPI MINIMUM CHECK-LIST

[Note: Only the minimum requirements for an MPI are listed. The manufacturer’s check sheets must be integrated in the appropriate places for the check-list to be acceptable as an approved aircraft maintenance schedule for a particular make and type of aircraft.]

 

1.

Before the inspection, remove or open all necessary inspection panels, access doors, fairings and cowlings and thoroughly clean the aircraft, engine, gearbox and rotors.

2.

Inspect the metal, Fiberglas or fabric skin for deterioration, distortion, cracks, corrosion and other evidence of failure and defective or insecure attachments.

3.

Inspect the interior of the fuselage hull, empennage, centre section, rotor blades for deterioration, distortion, cracks, corrosion and other evidence of failure and defective or insecure attachments.

4.

Inspect fuel tanks for condition, leaks and corrosion on the tanks and in the tank bays. Integral tank interiors for sealing and microbiological growth. Sender units for condition.

5.

Inspect registration and other markings for conformity.

6.

Where applicable ensure that all water drain holes are open.

7.

Inspect area beneath floor including, lines, hoses, wires, control cables and pulleys for condition, cleanliness, security, routing and proper functioning.

8.

Seats for condition and apparent defects, seat rails for condition, wear, locking mechanisms and stops. Safety belts and harnesses for wear, attachment and buckles.

9.

Canopy windshields and windows for cleanliness, distortion, crazing, cracks, delimitation, deterioration and breakage.

10.

Instruments for poor condition, mounting, marking, placarding, where practicable: proper operation.

11.

Test pitot and static systems with calibrated test equipment for freedom from obstructions and leaks. Drain water traps.

12.

Inspect compass for discolouration and bubbles, check for freedom of rotation and ensure that compass has been swung in accordance with the requirements and periods specified in Technical Standards 43.02.18.

13.

Check altimeters and airspeed indicators for accuracy. Carry out a pitot static check with calibrated test equipment. (Note: this check needs to be carried out only once per annum.) See also Technical Standard 43.02.9.

14.

Batteries, terminals and boxes for condition, corrosion, attachment, installation, venting and proper charge.

15.

Inspect general condition of all drive belts for wear, serviceability. Drive belts must be replaced on condition or in accordance with the manufacturer’s recommendation.

16.

Main and tail rotor gearboxes, rotorheads, drive trains for condition, corrosion, freedom of movement and balancing as required.

17.

Inspect main, nose landing gear or skids for wear, play, corrosion, rigging, oleos, latches, torque links, rods, doors and locking mechanisms. Operate landing gear through five fault free cycles or follow the manufacturer’s recommendations and record findings, if applicable.

18.

Inspect tyres for wear, cuts and abrasion. Wheels for condition, wear, damage and corrosion. Carry out NDT inspections as required. Brakes for condition, wear, wear pins, pads, drums discs and callipers, as required.

19.

Flying controls and trim tabs for damage, wear, corrosion, play, freedom of movement and condition. Attachment brackets, operating components, rods and rod-ends for damage, wear, play and freedom of movement. Balance weights for security of attachment.

20.

Carry out fuel flow checks:

 

Left:

 Auxiliary Left

 

Right:

 Auxiliary Right

 

All:

 Off

21.

Check that the rotor blades have been overhauled within the time limit specified by the manufacturer.

22.

Record cylinder blow-by for each engine(s):

 

/80

/80

/80

/80

/80

/80

/80

/80

 

/80

/80

/80

/80

/80

/80

/80

/80

23.

Check installed avionics equipment for proper operation. See also TS 43.02.6 (when applicable), TS 43.02.10 and TS 43.02.11.

24.

Carry out a systems check flight and operationally check all systems:

 

Do you consider the aircraft serviceable:    Yes/No

If no, give reason(s):

 

Pilot’s Name:

  Licence No.:

Signature:

 

 

Instructions:

1.

All flexible hoses shall be renewed as prescribed by the manufacturer. In cases where the manufacturer does not specify the replacement of hoses, all fluid and pneumatic carrying flexible hoses shall be renewed every eight years. Record part numbers of any hoses replaced in the appropriate logbook(s).

2.

Ensure that the helicopter empty mass has been established in accordance with the requirements of Regulation 43.02.7, and that the established mass has been recorded in the flight manual or other approved document on the prescribed form, as detailed in Technical Standard 43.02.7.

3.

A helicopter may not be released for service unless the following documentation has been checked for availability, applicability and being up to date:

Certificate of registration No.

Certificate of airworthiness No.

Currency date

Radio Station licence

Expiry date

Certificate of release to service.

Approved flight manual P/No.

Revision date/number

Approved mass and balance data and equipment list.

Approved flight folio.

Approved minimum equipment list, if applicable.

Inspection reminder as prescribed in ANNEX A.

Record next inspection due: hrs. and date.

4.

Airframe and engine(s) logbooks:

(a)

Record all Airworthiness Directives complied with during this inspection.

(b)

Record all recurring Airworthiness Directives complied with during this inspection.

(c)

Record all service bulletins complied with during this inspection.

(d)

Record of service letters embodied during this inspection.

(e)

Record of modifications embodied during this inspection.

(f)

Record of other service instructions embodied during this inspection.

(g)

Record of all service instructions, considered mandatory by the manufacturer but, in terms of Section A, subparagraphs 3(5)(c), not embodied at the instruction of the owner.

I hereby certify that in carrying out the foregoing specified maintenance, all the requirements prescribed in the Civil Aviation Regulation, 1997, that are applicable thereto have been complied with.

Date

 Signature

LICENCE OR OTHER APPROVAL NO.:

AMO  Name

  Licence No.

AME  Name

  Licence No.

SECTION D:
MAINTENANCE SCHEDULE FOR AEROPLANES WITH AN MCM IN EXCESS OF 5 700 KG, AND HELICOPTERS WITH AN MCM IN EXCESS OF 3 175 KG (MINIMUM REQUIREMENTS)

APPROVED MAINTENANCE SCHEDULE NO.:

FOR AIRCRAFT ZS –

SERIAL NO.:

MAKE:

MODEL:

This maintenance schedule consists of six Parts, namely:

Part 1 – Approval and general instructions

Part 2 – Scheduled and unscheduled maintenance inspections

Part 3 – Overhauls or substitution of Class I and II products

Part 4 – Airworthiness Directives and mandatory modifications

Part 5 – Documents

Part 6 – Reliability programme

PART 1
APPROVAL AND GENERAL INSTRUCTIONS

1.

General

This maintenance schedule contains the minimum requirements in respect of the maintenance and inspections prescribed aeroplanes with an MCM of 5 700 kg or less and for helicopters with an MCM of 3 275 kg respectively, utilised in commercial air transport operations.

2.

Approval

 

(1)

This schedule becomes effective on the date specified by the Commissioner and supersedes any previously approved maintenance schedule for the aircraft concerned, if any.

 

(2)

Any amendment to this maintenance schedule shall require the prior approval of the Commissioner.

 

(3)

This maintenance schedule is approved in terms of the powers granted to me by Part 183 of the Civil Aviation Regulations of 1997, as amended, and shall become effective on      (date).

Signed:

  Date:

COMMISSIONER FOR CIVIL AVIATION

LIST OF EFFECTED PAGES (LEP)

 

 

ISSUE

DATE

Page 1

 

 

Page 2

 

 

Page 3

 

 

Page 4

 

 

Page 5

 

 

Page 6

 

 

Page 7

 

 

Page 8

 

 

Page 9

 

 

Page 10

 

 

Page 11

 

 

Page 12

 

 

Page 13

 

 

Page 14

 

 

Page 15

 

 

Page 16

 

 

Page 17

 

 

Page 18

 

 

Page 18

 

 

Page 19

 

 

Page 20

 

 

Page 21

 

 

Page 22

 

 

Page 23

 

 

Page 23

 

 

Page 24

 

 

Page 25

 

 

Page 26

 

 

Page 27

 

 

 

 

 

REVISION STATUS

 

REVISION NUMBER

INCORPORATED BY

DATE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Abbreviations

AD

Airworthiness Directive

AIC

Aeronautical Information Circular

AME

Aircraft Maintenance Engineer

AMO

Aircraft Maintenance Organisation

AMS

Approved Maintenance Schedule

BCAR

British Civil Aviation Requirements

CAR

Civil Aviation Regulations of 1997, as amended

CATS

Civil Aviation Technical Standards

CD

Compact Disc

CDL

Configuration Deviation List

COMMISSIONER

Commissioner for Civil Aviation

C of A

Certificate of Airworthiness

C of R

Certificate of Registration

CRS

Certificate of Release to Service

CPCP

Corrosion Prevention Control Programme

CRM

Certificate Relating to Maintenance

DDM

Dispatch Deviation Manual

DGAC

Direction Generale de l'Avaition Civile

FAA

Federal Aviation Administration

FAR

Federal Aviation Regulations

HRS

Hour

IPC

Illustrated Parts Catalogue

JAA

Joint Aviation Authorities

JAR

Joint Aviation Requirements

MCM

Maximum Certificated Mass

MCM

Maintenance Control Manual

MEL

Minimum Equipment List

MMEL

Master Minimum Equipment List

MPD

Maintenance Planning Document

MTM

Maximum Certificated Take Off Mass

PI

Progressive Inspection

P/N

Part Number

RVSM

Reduced Vertical Separation Minimum

SACAA

South African Civil Aviation Authority

SB

Service Bulletin

SI

Service Instruction

SL

Service Letter

S/N

Serial Number

SRM

Structural Repair Manual

TBO

Time Between Overhaul

3.

Definitions

In this Schedule, unless inconsistent with the context, the following terms shall have the meanings of descriptions assigned to them (see also Part 1 of the CAR):

“Aircraft” means an aircraft as defined in the Aviation Act, (Act No. 74/1962), including its engines, propellers, rotors, components, parts, equipment instruments, accessories and materials.

“Airworthy” means, when used in relation to an aircraft, that the aircraft is serviceable and meets all the requirements prescribed for the issuing of a certificate of airworthiness and such other requirements as have been prescribed for the continuing validity of such a certificate.

“Approved Maintenance Schedule” means a document compiled by an owner or operator and approved by the Commissioner that defines the procedures for ensuring the sustained airworthiness of the aircraft to which it relates, its components, installed systems and equipment.

“Check ………… for condition” means that the products, component/part or other item referred to must be inspected for cleanliness, corrosion, wear, deterioration, delimitation, cracks, dents, scores, cuts, scratches, distortion, bowing, evidence of overheating, freedom from obstruction, fouling, leaks, correct locking and any other unacceptable feature not specifically mentioned herein. “Inspect ………… for condition” and “Examine ………… for condition” have corresponding meanings.

“Direct supervision” means, in relation to the maintenance of an aircraft, that the person exercising the supervision personally maintains such surveillance of all maintenance being performed, as is necessary to ensure that it is being properly carried out, and that this person is readily available in person for consultation with the person doing the work.

“Large aeroplane” means an aeroplane with an MCM in excess of 5 700 kg.

“Large helicopter” means a helicopter with an MCM in excess of 3 175 kg.

“Maintenance” means all work carried out in accordance with manufacturers’ recommendations and approved maintenance schedules and includes inspection, adjustment, substitution, rectification, repair, modification, overhaul and testing.

“Progressive inspection” means the continuous airworthiness inspection of an aircraft at scheduled intervals in accordance with procedures approved by the Commissioner.

“Serviceable” means, when used in relation to an aircraft, that the aircraft has been maintained and inspected in accordance with the requirements of the approved maintenance schedule and that all adjustments and rectification's, found to be necessary, have been satisfactorily made.

“Serious defect” means a defect that would result in the aircraft becoming unserviceable, due to damage to its major primary structure, and no longer meeting its type certification basis.

4.

General instructions

 

(1)

The onus for ensuring that an aircraft is kept airworthy rests on the registered owner/operator of the aircraft. This maintenance schedule has been prepared to ensure that, as far as possible in the light of information and experience available, the aircraft to which it refers is effectively maintained in an airworthy condition by scheduling the required maintenance during its operational life with a programme of inspections and overhauls, based on normal operational usage of the aircraft.

 

(2)

The routine maintenance, scheduled inspections, structural integrity inspections, overhaul, modification, major repairs and structural repairs on the aircraft to which this maintenance schedule refers shall be undertaken and certified by an appropriately rated approved Aircraft Maintenance Organisation (AMO) only.

 

(3)

It is the duty and responsibility of the flight crew operating the aircraft to ensure that unusual occurrences, defects or suspected faults, coming to their notice and that may affect the serviceability and safety of the aircraft, are recorded in the flight folio as and when they occur, and are reported to an appropriately approved Aircraft Maintenance Organisation for investigation or rectification. When away from base, instructions regarding their rectification and certification must be sought and recorded.

 

(4)

All rectification carried out away from base must be entered and certified in the aircraft’s flight folio and transferred into the aircraft’s logbook/s within 48 hours after the aircraft returns to base.

 

(5)

A defect, allowable in terms of the MEL, DDM or CDL, must be entered in the flight folio and the aircraft may continue to operate if the defect is not considered to have an adverse affect on the safety of the aircraft. Repetitive entries in the flight folio shall give the reason for the deferment and shall be certified by the holder of valid type certification issued by an approved Aircraft Maintenance Organisation.

 

(6)

The AMO responsible for the maintenance of the aircraft, to which this schedule relates, will drawn up a maintenance planning document (MPD) to ensure compliance with:

 

(a)

all information issued by the manufacturers of the aircraft, its engines, propellers, instruments and installed equipment relating to the maintenance, inspection, repair, modification and overhaul of these items;

 

(b)

any requirements, including those contained in Airworthiness Directives and such SBs, SLs and SIs classified mandatory by the manufacturer or the Commissioner, and Aeronautical Information Circulars (AICs), issued by the Commissioner; and

 

(c)

the Civil Aviation Regulations of 1997, as amended.

In the unlikely event of the aircraft is not utilised in commercial air transport operations or for the provision of flight training, the provision of subparagraph 3(5)(c) in Section A of Technical Standard 43.02.8 applies.

 

(7)

The terms “check”, “inspect” and “examine for condition”, where used in this maintenance schedule, shall mean that the part, component or item referred to is required to be inspected for cleanliness, corrosion, wear, deterioration, cracks, dents, scores, cuts, scratches, distortion, bowing, evidence of overheating, freedom from obstruction, fouling, leaks, security, correct locking and any other unacceptable feature not specifically mentioned herein, as applicable, and to an extent considered to be commensurate with its known condition at the last inspection and with the known usage or abuse it has undergone since then.

 

(8)

Any part, component or item, found to be adversely affected, shall be rendered serviceable or substituted by such rectification as is necessary, and no check required by this maintenance schedule shall be considered to be complete until all items found unsatisfactory have been effectively rectified.

 

(9)

Nothing in this maintenance schedule shall be construed as:

 

(a)

absolving the owner or operator or the AMO from ensuring that any additional maintenance found necessary for the continued airworthiness of the aircraft is carried out; or

 

(b)

relieving the pilot-in-command of the aircraft from complying with the requirements of this schedule that are applicable to him or her.

5.

Scheduled and unscheduled maintenance inspections

 

(1)

Scheduled and unscheduled maintenance inspections shall be carried out in accordance with the requirements of Part 2 of this maintenance schedule.

 

(2)

Where Part 2 of this maintenance schedule shows only the items to be inspected at each check, without detailing what they are to be inspected for, the user of the maintenance schedule shall compile check sheets from approved data which shall indicate in detail the inspection requirements.

 

(3)

Amendments to this maintenance schedule must be submitted for approval by the aircraft owner or operator of the aircraft to which the schedule refers. Therefore, maintenance organisations are not entitled to request any changes to this maintenance schedule unless such request is accompanied by written authority from the owner or operator, as the case may be.

 

(4)

If the aircraft, to which this maintenance schedule relates, sustains a serious defect, its certificate of airworthiness shall automatically become invalid. The certificate will be revalidated once an inspection and repair of the aircraft has been performed to the satisfaction of the Commissioner by a person or body of persons acceptable to him or her, and the Commissioner has satisfied himself or herself that the aircraft can once again be operated safely.

6.

Overhaul or substitution

 

(1)

The aircraft and its components or installed equipment shall be overhauled or substituted in accordance with current instructions prescribed in paragraph 4(6) of Part 1 of this schedule and at such times as is prescribed in Part 3.

 

(2)

If the Commissioner considers it necessary, in the interests of safety, to prescribe a TBO for items for which the manufacturer has not prescribed an overhaul life, such life limitation shall be recorded in Part 3 of this Schedule.

 

(3)

If the owner of the aircraft, to which this maintenance schedule refers, wishes to extend any TBO specified in Part 3 of this Schedule, he or she shall apply in writing for the temporary amendment of this Schedule. Such application must be supported by adequate information substantiating the temporary amendment applied for. The application must follow the procedure as prescribed in Regulation 43.02.1.

 

(4)

In addition to the aircraft logbooks or approved recording system, a separate record of life-limited and TBO items shall be kept, to ensure that limitations are not exceeded. This record shall be updated within 48 hours of any component having been overhauled, replaced or substituted.

 

(5)

The record. specified in paragraph (4) above, shall include a section to indicate compliance with any recurring ADs, manufacturer’s mandatory requirements, such as SBs, SIs and SLs, and applicable structural integrity inspections, corrosion prevention control programme(CPCP), or any other requirement called out in a maintenance planning document (MPD). See also subparagraph 3(5)(d) of Sec- tion A of Technical Standard 43.02.8.

 

(6)

Whenever a record system is introduced, it shall be subject to acceptance by the Commissioner, and no procedural changes that affect the validity of this Schedule shall be made to the system without the prior approval of the Commissioner.

 

(7)

No calendar and cycle limitations imposed by the manufacturer may be extended without prior approval of the Commissioner.

 

(8)

The recording system, to be used to ensure compliance with this Schedule, shall be as follows:

(Please indicate fully the method of record keeping to be adapted.)

 

 

 

 

7.

Mandatory modification and special inspections

 

(1)

Unless the Commissioner has approved an amendment to this Schedule, compliance with all modifications or special inspections that the manufacturer of the aircraft, its engines, propellers, instruments and installed equipment considers mandatory by a certain date or time shall be met by that date or time. Failure to comply with the aforementioned requirements will invalidate the C of A. See also sub-paragraphs 3(5)(c) and (d) of Section A of Technical Standard 43.02.8.

 

(2)

Part 4 of this Maintenance Schedule may contain a list of modifications and special inspections, hereinafter referred to as Airworthiness Directives (ADs), that are issued by the State of Type Design, State of Type Certificate Holder, State of Manufacture or the Commissioner. These may include some of the modifications and inspections referred to in paragraph (1) above, or may be additional thereto. Compliance shall be met in accordance with the requirements contained in the applicable AD and not later than the time stated therein. In the event of any conflict between the modifications and special inspections classified as essential and mandatory by the manufacturer or ADs issued by the Commissioner, the provisions of the latter shall prevail.

 

(3)

Revisions, cancellations or additions to the Part, referred to in subparagraph (2) above, will be issued as necessary. The requirements shall be complied with not later than the time or date specified. In the event where compliance cannot be met, the requirements of paragraph (2) above shall apply mutatis mutandis.

8.

Certificates of release to service

 

(1)

A Certificate of Release to Service, as prescribed in Part 5 of this Schedule and issued in accordance with the requirements of the Civil Aviation Regulations of 1997, as amended, shall be valid for the interval between any successive checks or on completion of an inspection cycle required by this Maintenance Schedule

 

(2)

When a Certificate of Release to Service becomes invalid due to an aircraft sustaining a defect, its validity will be restored when the defect, that caused it to become invalid, is rectified and such rectification has been certified by a person authorised in terms of Regulation 43.04.1, and the Commissioner has satisfied himself or herself that the aircraft can be operated safely.

 

(3)

When compliance with any Scheduled check is extended in terms of paragraph 2 of Part 2 of this Schedule, the person(s) extending the check shall issue a new Certificate of Release to Service valid only for the extended period.

 

(4)

Should the aircraft sustain a serious defect, the Certificate of Release to Service ceases to be valid as such. The Certificate of Airworthiness issued for the aircraft also ceases to be valid.

 

(5)

An aircraft may not be released to service with any unsatisfactory items or deferred defects without approval from the Commissioner.

9.

Avionics, instrumentation and electrical

 

(1)

The routine maintenance, overhaul, modification and repair of avionics, instrumentation and electrical equipment shall be performed only under the direct supervision of, and be certified by, a person holding an appropriately rated certificate of approval issued by the holder of an approved Aircraft Maintenance Organisation.

 

(2)

According to Regulation 43.02.2(4) the routine maintenance, scheduled inspections, structural integrity inspections, overhaul, modification, major repairs and structural repairs on aeroplanes with a maximum certificated mass in excess of 5 700 kg or on helicopters with a maximum certificated mass in excess of 3 175 kg shall be undertaken and certified by an appropriately rated approved Aircraft Maintenance Organisation (AMO) only.

Therefore, no person shall sign a release to service for avionics, instrument or electrical systems, unless that person has been authorised by, and holds the necessary certification issued by, an approved aircraft maintenance organisation. Thus the holder of an AME category A or C licence may not exercise this privilege in respect of the aircraft to which this schedule relates.

10.

Amendments

 

(1)

This maintenance schedule specifies the minimum maintenance considered necessary to maintain the aircraft to which it refers in an airworthy condition. No amendment to this maintenance schedule may be made without the prior written approval of the Commissioner.

 

(2)

Subparagraph (1) is not to be construed as prohibiting any additional maintenance, not specifically mentioned in this schedule, that may be required to ensure that the aircraft can be operated safely. Such maintenance may be undertaken without the approval of the Commissioner, provided the latter is advised of such requirement and an application for the amendment of this maintenance schedule is made accordingly. The Commissioner may wave the amendment requirement.

 

(3)

Amendments to this Maintenance Schedule shall become effective on the date of approval by the Commissioner or otherwise as indicated in subparagraph 1(5) of Part 1 of this Schedule.

 

(4)

The user of this Maintenance Schedule shall, prior to use, ensure that it has been amended to date.

11.

Aircraft inspection report

An aircraft inspection report form CA 43.02 shall be submitted at intervals not exceeding 12 months, commencing on the date of validation of the C of A. If the aircraft is unserviceable at the time when the applicable form should be completed and submitted, the interval may be extended until the aircraft is airworthy again.

12.

Duplicate inspections

 

(1)

A duplicate inspection of all engine and flight control systems shall be carried out after initial assembly and at any time the systems have been disturbed in any way. The purpose of the duplicate inspection is to verify that the manufacturer’s specifications and requirements have been met in full.

 

(2)

An initial inspection of the control system shall be made and certified by a person in possession of a valid Aircraft Maintenance Engineer’s (AME) licence, or who has been approved by the Commissioner as an Inspector in an organisation, or holds company certification as prescribed in Part 145 of the Civil Aviation Regulations of 1997, as amended, immediately after the maintenance is completed and before the aircraft is flown. Persons qualified to perform and certify duplicate inspections are:

 

(a)

A type-rated AME or person holding valid company certification in terms of Part 145 of the Civil Aviation Regulations of 1997, as amended.

 

(b)

An AME, holding a valid licence for the particular category, but not type-rated.

 

(c)

The holder of valid company certification on a similar type.

 

(d)

The holder of a valid airline transport pilot licence rated on the type concerned, if the persons referred to in subparagraphs (a), (b) or (c) are not available.

13.

Rectification of unsatisfactory items

 

(1)

When during any inspection or at any other time any part, product, component or item is found to be unserviceable or, in the opinion of the supervising licensed aircraft maintenance organisation is unlikely to remain serviceable under normal operating conditions during the period preceding the next scheduled inspection, such rectification action as the supervising person considers to be necessary shall be taken to restore or extend the serviceability of the part, component or item prior to returning the aircraft to service.

 

(2)

All deferred defects shall be transferred from the flight folio and all work involved in restoring the serviceability of any part, component or item shall be clearly recorded in the relevant logbook or other approved recording system and be certified by an appropriately rated person or certificate holder.

 

(3)

Where aircraft are operating away from base for any length of time, copies of the above mentioned flight folios shall be submitted every seven (7) days to the base in the Republic where the records are normally kept.

 

(4)

The Certificate of Airworthiness is invalid until the unsatisfactory items have been rectified or the items have been deferred in accordance with the approved MEL, DDM or CDL requirements.

14.

Associated documents

 

(1)

During the maintenance of the aircraft to which this schedule applies due regard shall be given to:

 

(a)

the contents, recommendations or requirements of the relevant manuals, SBs, SLs, SIs or other similar technical information produced by the manufacturer and, where applicable, the engine, propeller and installed equipment; and

 

(b)

additional requirements issued by the Commissioner, including those contained in SA-CATS-GMR, AICs and in any publication issued by the authorities of the country of the type certificate holder that may prescribe or amplify techniques to be followed in the maintenance of aircraft, such as but not limited to British Civil Aircraft Inspection Procedures and United States of America Federal Aviation Administration handbooks AC. 43.13-1 (Acceptable Methods, Techniques and Practices - Aircraft Alternations), or their successor publications, Ageing Aircraft Programme, Corrosion Prevention Control Programme, and the Aircraft’s Structural Repair Manual (SRM).

[Note: All relevant information and requirements, referred to in subparagraphs (a) and (b) above, must be either contained in, listed, or otherwise associated with the check-list required to be used for the aircraft.]

 

(2)

In the event of any conflict between the requirements or instructions issued by a manufacturer and those of the Commissioner, the provisions of the latter shall prevail.

 

(3)

It is a requirement that all relevant aircraft documents be available at the time of inspection and that such documents are current and amended to date. No inspection is to be certified unless all requirements in respect thereof have been satisfied.

 

(4)

The following is a list of documents which are to be valid, current or amended to date, as the case may be, and shall be checked prior to the aircraft being released to service:

(a)

Certificate of Registration No.

 

(b)

Certificate of Airworthiness No.

 

Currency date

(c)

Radio Station Licence No.

 

Currency date

 

(d)

Certificate of Release to Service

 

(e)

Approved Flight Manual

 

(f)

Mass and Balance and Equipment List data

 

(g)

Flight Folio

 

(h)

MEL

 

(i)

Aircraft logbook/s

 

(j)

Reduced Vertical Separation Minimum (RSVM) certificate (if applicable)

 

(k)

Noise certificate (if applicable)

 

(l)

Engine emission certificate (if applicable)

 

(m)

Fuel venting certificate (if applicable)

 

(n)

Approved Maintenance Schedule

PART 2
SCHEDULED AND UNSCHEDULED INSPECTIONS

1.

The complete periodic inspection cycle of time-limited and maintenance checks shall be as follows:

Check to be done at intervals not exceeding

(Specify)

2.

Notwithstanding the requirements contained in paragraph 1, it shall be permissible under this schedule for an appropriately certificated person nominated by the Accountable Manager of an approved aircraft maintenance organisation, as referred to in Part 145, to extend any scheduled check by not more than ten per cent where the aircraft manufacturer or type certificate holder has approved such an extension: Provided that –

 

(a)

the person has inspected the aircraft and satisfied himself or herself that the aircraft can be operated safely for the extended period;

 

(b)

his or authority for the extension is entered in the aircraft logbook prior to the aircraft being operated for the extended period;

 

(c)

a certificate of release to service has been made out and certified in the correct manner; and

 

(d)

the number of hours extended is deducted from the next scheduled inspection period by an equal amount.

3.

During the extended period all other scheduled checks and inspections falling due must be carried out within the times specified in paragraph 1, but these may also be extended subject to the above requirements having been satisfied.

4.

The Commissioner may extend any scheduled inspection by a further 2% if the operator has an acceptable reliability programme in place and the operator can prove that safety will not be jeopardised.

5.

No extension may be granted in respect of calendar times. Thus, an aircraft may not be flown without written approval from the Commissioner after a calendar period of validity has lapsed.

6.

During operations an aircraft may be subjected to –

 

(a)

hard or overweight landings;

 

(b)

operations outside the normal flight envelope; i.e. aircraft design speed or placarded speed of flaps or landing gear;

 

(c)

severe air turbulence or severe manoeuvres;

 

(d)

lightning strikes;

 

(e)

foreign-object damage;

 

(f)

propeller strikes;

 

(g)

towing - including high drag or side loads due to ground handling.

If any of the foregoing occurs, the manufacturer’s recommendations shall be followed. If no specific procedures are prescribed for the particular type of aircraft, the Commissioner must be consulted, and an alternate method of compliance be submitted for approval, based on approved data from a person or body of persons responsible for the continued airworthiness of the aircraft.

7.

Fuel flow checks are to be carried out in accordance with the aircraft’s maintenance manual and the results recorded:

 

(a)

at any time the fuel system has been worked on; and

 

(b)

at any time the operator encounters fuel system starvation problems.

8.

Installed avionics equipment shall be checked for proper operation. See also TS 43.02.6, TS 43.02.10 and TS 43.02.11.

PART 3
OVERHAULS AND SUBSTITUTION OF CLASS I AND II PRODUCTS

1.

Listed in Table 1 are extension intervals that the Commissioner allows to be granted to the Time Between Overhauls in respect of the aircraft and installed equipment. These extension periods may NOT be granted, if the manufacturer has stipulated an escalation programme approved by the Commissioner. Escalation programmes do not qualify for these extensions.

2.

An appropriately certified person nominated by the Accountable Manager of an approved aircraft maintenance organisation may extend any TBO listed in Table 1 as follows:

 

Table 1

Prescribed TBOs

Maximum extension period permitted, unless the Commissioner approves otherwise

(i)

Up to 3 000 hours

100 hours

(ii)

3 001 to 6 000 hours

200 hours

(iii)

6 001 to 9 000 hours

300 hours

(iv)

9 001 to 12 000 hours

400 hours

Provided that he or she has satisfied himself or herself from the performance, condition and recorded history and approved data for the component concerned that it can be operated safely for the extended period and that his or her authority for the extension is entered, in accordance with paragraph 3 below in the appropriate logbook or other appropriate approved record prior to the component concerned is operated for the extended period.

3.

On each occasion that an extension is granted in terms of paragraph 2 above, the person authorising the extension shall certify the following entry in the appropriate logbook:

“I hereby certify that I have satisfied myself, after consulting approved data and historical records of its performance since new or last overhaul, and the condition of (name the product or component concerned giving a description and quoting part and serial number), the latter is such that it can be operated safely for a further      hours of flight time. I hereby authorise such extension.

The current total airframe hours are

Signature

Approval/Licence No.

Date

4.

The current status of life-limited products and parts, whether it be hours, cycles or calendar time must be available.

5.

No calendar and cycle limitations imposed by a manufacturer may be extended without prior approval of the Commissioner. Application with respect to this type of extension must be made in accordance with Regulation 43.02.1.

6.

A copy of TBO components must be attached to this Part.

PART 4
AIRWORTHINESS DIRECTIVES AND OTHER SERVICE INFORMATION

1.

Airworthiness Directives (ADs) which concern the aircraft to which this maintenance schedule applies (including installed equipment) are dealt with in this Part.

2.

The registered owner or operator shall ensure that a system is in place ensuring that the requirements of all applicable ADs, as well as any SBs, SLs, SIs or other service information classified by the manufacturer as mandatory, are complied with as specified in each directive before an aircraft is released to service.

3.

“Mandatory” in this context means:

 

(a)

the airworthiness directive (AD) is issued by either the Commissioner or by the appropriate authority of the State of the type certificate holder;

 

(b)

the Commissioner instructs that a SB, SL, SI or other service information, issued by a manufacturer shall be complied with;

 

(c)

in respect of an aircraft, including its components or parts, operated in terms of an air service licence or utilised for the provision of flying training (other than the training of its registered owner), any SB, SL, SI or other service information enhancing the safety of the aircraft (whether classified by the manufacturer as mandatory or not);

 

(d)

in respect of aircraft that are not used for the provision of a commercial air transport operation or in flying training (other than for the training of its registered owner), compliance with any SB, SL, SI or other service information, issued by a manufacturer, shall be at the discretion of the aircraft’s owner;

 

(e)

whenever an owner decides not to comply with a particular SB, SL, SI or other service information, issued by a manufacturer in respect of his or her aircraft, this shall be recorded in the appropriate logbook as

“SB (etc.) No. ………… NOT COMPLIED WITH”.

4.

Requirements quoted in ADs are periodically revised. Each user of this schedule shall ensure that such publications are up to date when used, and shall also ensure that any retrospective action required by any publication revision is complied with as and when required.

5.

Modifications and special inspections shall be accomplished not later than the time or date specified against each item. Should the certifying person find that, due to circumstances beyond his or her control, he or she is unable to comply with the manufacturer's instructions regarding the specified time or date, written exemption from compliance must be requested and an acceptable alternate means of compliance must be submitted to the Commissioner for consideration together with all substantiating data. Such approval must be obtained prior to further flight.

6.

Deferred modifications or special inspections shall be accomplished as soon as the circumstances requiring the postponement no longer exist, but in any event not later than the written extension granted by the Commissioner. An alternate method of compliance may be considered by the Commissioner upon submission of acceptable substantiating data.

7.

Modifications and special inspections required by the manufacturer of the airframe, engine, propeller, component or installed equipment are made known by way of SBs, SLs, SIs, modification bulletins or other similar technical information. Such information is generally classified by the manufacturer to indicate the degree of essentiality. Licence holders or authorised persons who certify the inspections required by this schedule are to ensure that their organisation possesses and keeps up to-date all such information that is to be brought to the notice of the aircraft owner or operator. No aircraft may be released to service with Airworthiness Directives that have not been complied with as yet.

8.

All modifications and special inspections classified by the manufacturers as mandatory shall be carried out in accordance with the manufacturer’s instructions not later than the time or date specified by them, but in the event of any difficulties in complying therewith, the provisions of paragraph 5 above shall apply mutatis mutandis.

9.

The accomplishment of any modification or special inspection is to be recorded on the page provided for in the appropriate logbook and certified by the licensed or authorised person who performed the maintenance.

PART 5
DOCUMENTATION

Insert copy of Certificate of Release to Service for aeroplanes with an MCM in excess of 5 700 kg and helicopters with an MCM in excess of 3 175 kg, as prescribed in Annexure B 2, and amended to reflect the details of the issuing AMO.

PART 6
RELIABILITY PROGRAMME

[Under development]

SECTION E:
MAINTENANCE SCHEDULE FOR GLIDERS INCLUDING POWER-ASSISTED AND TOURING GLIDERS (MINIMUM REQUIREMENTS)

Provided the Maintenance Schedule has been drawn up in accordance with this Technical Standard it serves as the Approved Aircraft Maintenance Schedule for the particular glider without the need to forward it to the Commissioner for his or her approval. However, any deviation from the provisions of this Technical Standard shall require the prior approval of the Commissioner.

 

SAMPLE LAYOUT OF CHECK-LIST, CONTAINING MINIMUM REQUIREMENTS

1.

General:

 

Glider type

Registration Z

 

Manufacturer

S/No.

 

Date of manufacture

Total Flying Hours

 

Total Launches

Engine Type *

 

S/No.

Hrs. Since New/OH

 

Propeller Type *

S/No.

 

Hrs. Since New/OH

Registered Owner:

 

* Delete what is not applicable

 

2.

Hours of engine operation (if applicable):

 

Engine since new or last overhaul and date of last overhaul *

 

No. 1

Hrs

No. 1 Date of O/H

 

Propeller since new or last overhaul/mid-life inspection and date of last overhaul *

 

No. 1

Hrs

No. 1 Date of O/H

 

* Delete what is not applicable

 

3.

Mass and Balance:

 

Empty Mass

kg

Date last established:

 

Empty Centre of Gravity

Date last established:

4.

Component overhauls due:

 

(List:)

 

 

 

 

 

 

5.

Aircraft documentation:

 

C of A No.

Currency date:

 

Available and current

C of R No.

 

Radio station Licence No.

Currency date:

6.

Record of Avionics equipment installed (Name, type and serial nos.):

 

VHF

ADF

RADAR

 

HF

DME

GPS

 

TXPDR

STORMSCOPE

OTHER

[Notes:

1.

The minimum requirements for the annual inspection are the manufacturer’s requirement, integrated with the requirements addressed in the Minimum Check-list.

2.

The serviceability of an item is to be indicated by initialling the block against the item, to be countersigned on the job card by the person who inspected the work.

3.

A list of the names of all technical and certifying personnel, their signatures and initials shall be attached to the check-list for identification purposes.

4.

During any maintenance it will be the responsibility of the aircraft maintenance organisation to verify if Class I and Class II products correspond with the aircraft documentation and determine if the correct data are affixed to these products as applicable. If data plates are omitted, the Commissioner must be notified prior to releasing the glider to service, stating what measures have been taken to ensure that the component is not a non-certificated part.]

5.

In the case of touring glider, it may be advantageous to combine the maintenance schedule for an aeroplane, as listed in Section B of TS 43.02.8, with the maintenance schedule for a glider.]

MPI MINIMUM CHECK-LIST

Before the inspection, remove or open all necessary inspection panels, access doors, fairings and cowlings and thoroughly clean the aircraft, engine and propeller (if fitted).

 

1.

Nose fairing – Check to ensure that it is firm and undamaged.

2.

Pot pitot/ventilator – The pilot firmly mounted. Connecting tube undamaged. Check operation of ventilator control.

3.

Front skid / Shock absorbers / Wheel – Check attachment points of skid or wheel for wear and looseness. Check skid wear plate for wear holes or pieces bent back. Rubber shock absorber blocks not cracked or broken, firmly mounted to both fuselage and skid. Wheel running true without play in bearings. Bearings clean and lubricated. Tyre serviceable.

4.

Front fuselage structure – Inspect both inside and outside for cracks or impact-damage, with particular emphasis on fuselage bottom.

5.

Release hook assemblies – Clean and not lubricated. Operate the release to establish that the overcentre lock is operating. (An audible “click” is heard as the lock activates.) Ensure that the operating cable is long enough for the release to operate properly. Where a belly hook is fitted, check the back release by applying a spring balance through a set of Tost rings. Pull down at an angle of 83º +/- 7º to the bottom of the hook body. The back release must operate at a load of 16 kg to 24 kg. In the event that the back release has been immobilized, a placard must be placed on the instrument panel, stating “DO NOT WINCH – AEROTOW ONLY”. Gliders to be launched by winch MUST have a functional back release.

6.

Main wheel / brake assembly – Ensure that the main wheel runs true, bearings are quiet, brakes operate and are properly adjusted. Check retract linkages for excess play. Ensure that all mounting brackets are firm and that the retract locks down with a positive over-centre.

7.

Canopy, locks, jettison – The canopy must be clear, free of distortion, crazing and cracks, and visibility through it not impaired. Hold-down locks must operate smoothly. The jettison must be operational and correctly placarded.

8.

Harness(es) – Inspect harness straps for excess wear. Ensure that attachments points to fuselage are firm. Ensure that all quick-release systems operate smoothly.

9.

Seat pan assembly(ies) – Inspect for damage, cracks or loose attachment points. Where the seat-pan base is close to the cockpit floor, ensure that pneumatic tubing and electrical wiring are not pinched.

10.

Cockpit floor structures – Inspect for damage or cracks. Ensure that all bulkheads, supporting release hooks and control systems are still solidly mounted and firm.

11.

Rudder pedal assemblies – Inspect for free movement. Check the rudder pedal assembly for cracks in the welds or tubes. Ensure that all joints are lubricated. Check that adjustment mechanisms work smoothly. Inspect visible parts of operating cables for wear and strand breakage. Pay particular attention to the cable adjoining the metal swage.

12.

Rudder control circuits / stops – Inspect the stops for excessive wear or damage. Inspect the visible parts of the control cable for wear and rust. If push-rods are used, check for wear and rust. Ensure that all joints are properly lubricated and function correctly. Ensure that the stop is reached prior to the limit of the control surface deflection. (The latter is the purpose of the stop.)

13.

Elevator control circuits / stops – As for item 12.

14.

Aileron control circuits / stops – As for item 12. Ensure that on both sides the aileron going down does not go further than the specified angle. This is important.

15.

Trimmer control assemblies – Inspect all cables for wear. Ensure that the system is properly lubricated and operates smoothly. Where trim is activated by an external tab on a control surface, ensure that the tab hinges are not excessively worn and that all attachment points and linkages are firm. Ensure that there is no excessive play in the trim tab,

16.

Airbrake control circuit – Operate airbrakes and ensure: equal deployment on each side; brake-closed locks operate correctly; no excess wear in hinges and linkages, the system is lubricated and operates smoothly; airbrakes do not open too far and go over the centre, thus preventing closure; adjustment of the wheel brake does not restrict airbrake movement (often the airbrake activates the wheel brake).

17.

Wheel brake controls – Ensure that wheel brake controls operate smoothly and are adjusted correctly. This is particularly important where wheel brakes operate off the same control circuit s the airbrakes. See also item 16.

18.

Instrument panel assemblies – The panel must be firmly mounted and all instruments mounts with the correct number of bolts, etc. Instrument faces must be easy to read, glass unbroken. Tubing and wiring behind the panel must be neat and tidy, not hanging down where it can be damaged when entering the cockpit. Pay special attention to pinched tubes or suspected joints.

19.

Pitot / static system – Inspect the tubing for poor joints or wear. Ensure that the system is operational by lightly banging a cupped hand over the pitot or static. Do NOT blow into them.

20.

ASI calibration – Ensure that the airspeed indicator is operational and suitable for the glider concerned. It must register low enough for the stall speed, and high enough for the Vne (never-to-exceed speed). See TS 42.02.9 for additional information.

21.

Altimeter – Must be of the sensitive type, adjustable to ambient pressure in millibars and calibrated in feet. Additional altimeters (e.g. calibrated in meters) may be carried. See TS 43.02.9 for additional information.

22.

Electrical installations / fuses – All electrical systems must operate properly and be protected with some sort of fuse system. Inspect wiring for wear and general tidiness.

23.

Battery / corrosion – Inspect the battery and connecting wires for condition and corrosion. Ensure that the battery mounting is secure and firm.

24.

Oxygen system – Inspect pipes for wear, particular on the high-pressure side o f the system. Ensure that the oxygen bottle is free of any visible rust or corrosion, and that it is firmly mounted. No oil must be present in the oxygen installation as it can ignite spontaneously in pure oxygen.

25.

Avionics installation and placarding – Check that the transceiver and navigation equipment (if installed) is operational and equipped with the correct frequencies for the area where the glider is to be flown. The aircraft registration must be placarded above the transceiver. See TS 43.02.10 if an ATC transponder, and TS 43.02.11 if an emergency locator beacon has been installed.

26.

Water ballast system – Inspect all plumbing where visible for leaks. Where a tail tank is fitted, it is essential that the tail tank dump mechanism is in perfect working order and that it operates when the main ballast system dumps.

27.

Removable ballast installation – Ensure that the ballast retaining mechanism is firm and undamaged. Seat pan ballast should be secured to the seat.

28.

Speed / mass / manoeuvre placards – These must be installed in the cockpit and be readable.

29.

Wing attachments - Inspect both wing and fuselage attachment points for damage, cracks or excessive wear.

30.

Control systems in center section – Inspect for excess wear or play. Ensure there is no rust or corrosion, and that all joints are properly lubricated. Inspect tubing for cracks.

31.

Equipment stowed in center section – Ensured that any equipment stowed here is properly tied down and cannot in any way foul the center section control system.

32.

Center section fairing – Check for cracks or damage and ensure that all attachment systems operate correctly.

33.

Mainplane struts / wires – Check that attachment points are firm and undamaged, struts are not dented, bent or corroded, and that wires are nor corroded and the ends not damaged.

34.

Rear fuselage (internal) – Look carefully for loose bulkheads, bent longerons, bent control rods, worn cable pulleys, cracks, corrosion or any other damage. A small mirror is useful here.

35.

Rear fuselage (external) – Inspect for cracks or impact damage, particular near the tail skid or wheel and in front of the fin.

36.

Tailplane attachments – Inspect attachment points for excess wear, cracks or looseness. With tailplane mounted, check for excess play when the tip is moved vertically, as well as fore and aft.

37.

Fin structure – Inspect for cracks or damage, particularly where the front of the fin joins the fuselage.

38.

Rudder assembly and hinges – Carefully inspect the bottom of the rudder for cracks or damage. Upper and lower hinges – try to move the rudder fore and aft, as well as sideways. Any sign of movement indicates loose or worn hinges. Ensure that the mass balance weights are firm. Ensure that any gap-sealing tapes or mylar tapes are well stuck down.

39.

Tailplane elevator assembly – Check that play within linkage system is within limits; mass balance weights firm (usually on all-flying tailplanes); hinges not worn; mylar tapes, particular sealing top of elevator, firm and protected by an additional safety tape ahead of and partially overlapping the mylar tape. The latter is critical on most modern gliders.

40.

Tail skid / wheel – Ensure that tail skid is firmly attached to fuselage and wearing surface still useable. Check wheel is running true, tyre is useable and bearings are lubricated and silent.

41.

Mainplane structure (port) – Inspect spar ends and area around retaining pin bushes for cracks or damage. Check root rib for cracks near the shear webs, as well as the fuselage-carrying lugs. Ensure the skin show no cracks, with particular emphasis on the leading edges and around the top of the airbrake box. Inspect wingtip skids for cracks and excess wear.

42.

Aileron / hinge assembly (port) – Check aileron control circuit for excess play (permissible play is given in the glider’s manual). Check hinge wear by applying a fore and aft load to the aileron in the hinge area. Inspect the aileron for damage, particularly the underside near the tip. If the aileron has been repaired or re-sprayed, it may be necessary to remove it to check the mass balance. This can be critical on gliders that are not fitted with flutter dampers. Ensure each aileron moves the same amount on each side. Ensure any gap-sealing tapes or mylar are well stuck down.

43.

Airbrake / spoiler assembly – Inspect linkage for wear and corrosion, Ensure all top cover tension springs and retaining washers are intact. Since most airbrakes are top surface only, and the boxes are sealed, check the inner corners very carefully for signs of water or control-rod rusting.

44.

Flaps – Ensure that play in the linkage, etc. is within specified limits. Apply for and aft load to flap in the hinge area and observe any excess movement (hinge wear). Inspect flap for cracks and damage. Place flaps in full negative position and check that sealing tapes are not too tights and restricting movement. The same applies to the aileron tapes.

45.

Mainplane structure (starboard) – See item 41.

46.

Aileron / hinge assembly (starboard) – See item 42.

47.

Airbrake / spoiler assembly (starboard) – See item 43.

48.

Range of controls – Ensure that all controls move as much as indicated in the manual. Ensure that sealing tapes do not restrict movement.

49.

Drag chute(s) - Check that chutes are not damages, lines are all undamaged and not tangled. Operate deploy and release mechanisms to ensure correct action.

50.

Bonding / vents / drains – Wherever visible, ensure that copper bonding (earth) straps or braided copper wire are correctly attached to control rods and aircraft structure. It is important that all vents and drains are open and functional. E.g., water ballast leakage that finds its way into the tail area and accumulates there could cause very serious C of G problems, and possibly loss of control.

51.

Lubrication – All control linkages joints that can be reached and seen must be clean and lubricated.

52.

Cleanliness and loose articles – This item is self-explanatory.

53.

Mandatory mod’s / inspections – See item 3 ‘Associated documents’ in Section A of Technical Standard 4.02.8 for guidance in respect of mandatory inspections and modifications. Check the glider’s logbook in respect of their status.

54.

Colour coding of controls – Self-explanatory.

55.

Logbook entries – Inspect with the owner the aircraft’s logbook and ensure that it is up to date.

56.

Placarding – Ensure that all placards are in place as per the manual and in accordance with SA-CAR Parts 24 and 96 in respect of a non-type certificated glider.

57.

Minimum cockpit load placard – Repeat from previous inspection, unless repairs or re-finishes have been carried out.

58.

Maximum cockpit load placard – See item 57.

59.

Registration letters – Ensure that registration letters have been correctly displayed. Under-wing letters to be no smaller than 500 mm high; fuselage, no smaller than 300 mm high. Where this is not possible, due to the rear fuselage diameter of the glider, the Commissioner may approve marks of a lesser height, provided they are not less than 150 mm in height and can be easily identified. For full instructions, see SA-CATS-ARM, TS 47.00.3.

60.

Wing-beat frequency – The natural frequency of the wings is established, and the count is taken, when the minimum input is required to maintain the beat. It is best done with a soft main wheel and no tail dolly. This test is extremely important, as it could be the first indication of spar or shear web damage.

61.

Compass – Establish that it is operational and not totally inaccurate. See TS 43.02.18 for further information.

62.

Fuel tanks – If applicable, inspect fuel tank(s) for condition, leaks and corrosion of the tank(s) and in the tank bay(s). Integral tank interiors for sealing and microbiological growth. Sender units for condition.

63.

Fuel flow check – If applicable, see paragraph (6) of item 2 ‘Inspections’ in Section A of TS 43.02.8.

64.

Cylinder blow-by test – If applicable, carry out as per engine manufacturer’s instructions and record on inspection checklist.

65.

Wooden propeller inspection – If fitted, inspect wooden propeller for condition. Check that propeller hub bolts are correctly torqued. Check bolt holes for excessive compression of the front and rear faces due to over tightening. Check that the propeller has been overhauled within the time limit specified by the manufacturer and that the provisions of Appendix 1 and 2 of TS 43.02.8 have been met.

Carry out a systems check flight and operationally check all systems.

Do you consider the aircraft serviceable: Yes/No

If no, state reason(s):

 

Pilots Name:

Licence No.:

Signature:

INSPECTION CHECK-LIST
To be used when carrying out the inspection of a glider

 

Item

Description

Status*

Initials

Remarks

1

Nose Fairing

 

 

 

2

Pot Pitot Ventilator

 

 

 

3

Front Skid/Shock Absorbers

 

 

 

4

Front Fuselage Structure

 

 

 

5

Release Hook Assemblies

 

 

 

6

Main Wheel/Brake Assembly

 

 

 

7

Canopy, Locks, Jettison

 

 

 

8

Harness(es)

 

 

 

9

Seat Pan Assembly(ies)

 

 

 

10

Cockpit Floor Structure

 

 

 

11

Rudder Pedal Assemblies

 

 

 

12

Rudder Control Circuit/Stops

 

 

 

13

Elevator Control Circuit/Stops

 

 

 

14

Aileron Control Circuit/Stops

Right Aileron:

Up

Down

Left Aileron:

Up

Down

 

 

 

15

Trimmer Control Assemblies

Check aileron trim tab(s) and record:

L.H. R.H.

Up

Up

Down

Down:

 

 

 

16

Air Brake Control Circuit

 

 

 

17

Wheel Brake Controls

 

 

 

18

Instrument Panel Assemblies

 

 

 

19

Pitot/Static System

 

 

 

20

ASI Calibration

 

 

 

21

Altimeter

 

 

 

22

Electrical Installation/Fuses

 

 

 

23

Battery/Corrosion

 

 

 

24

Oxygen System

 

 

 

25

Radio Installation/Placarding

 

 

 

26

Water Ballast System

 

 

 

27

Removable Ballast Installation

 

 

 

28

Speed/Mass/Manoeuvres Plac’s

 

 

 

29

Wing Attachments

 

 

 

30

Control Systems – Centre Section

 

 

 

31

Equipment Stowed – Centre Section

 

 

 

32

Centre Section Fairing

 

 

 

33

Mainplane Struts/Wires

 

 

 

34

Rear Fuselage (internal)

 

 

 

35

Rear Fuselage (external)

 

 

 

36

Tailplane Attachments

 

 

 

37

Fin Structures

 

 

 

38

Rudder Assembly and Hinges

 

 

Rudder

Left

Right

Rudder trim tab:

L

R

39

Tailplane/Elevator Assembly

 

 

Elevator

Up

Down

Elevator trim tab:

Up

Down

40

Tail Skid/Wheel

 

 

 

41

Mainplane Structure (port)

 

 

 

42

Aileron/Hinge (port)

 

 

 

43

Air Brake/Spoiler Assembly (port)

 

 

 

44

Flaps (port and starboard)

 

 

 

45

Mainplane Structure (starboard)

 

 

 

46

Aileron/Hinge (starboard)

 

 

 

47

Air Brake/Spoiler Assembly (stbd)

 

 

 

48

Range of Controls – Checked

 

 

 

49

Drag Shute(s)

 

 

 

50

Bonding/Vents/Drains

 

 

 

51

Lubrication

 

 

 

52

Cleanliness/Loose Articles

 

 

 

53

Mandatory Mod’s/Inspections

 

 

 

54

Colour Coding of Controls

 

 

 

55

Log Book Entries

 

 

 

56

Placarding

 

 

 

57

Min. Cockpit Load Placard      Kg

 

 

 

58

Max. Cockpit Load Placard      Kg

 

 

 

59

Registration Letters - Correctness

 

 

 

60

Wing Bending Freq. (cycles/min)

 

 

 

61

Compass

 

 

 

62

Fuel Tank(s)

 

 

 

63

Fuel Flow Check:

 

 

 

Left:

Right:

All:

Off:

64

Record cylinder blow-by for the engine

 

 

/80

/80

/80

/80

65

Inspect wooden propeller for condition. Check that propeller hub bolts are correctly torqued, and bolt holes for excessive compression of the front and rear faces due to over tightening

 

 

 

* N/A = Not Applicable

OK = Serviceable

U/S = Unserviceable

Carry out a systems check flight and operationally check all systems.

Do you consider the aircraft serviceable: Yes/No

If no, state reason(s):

 

Pilots Name:

Licence No.:

Signature:

 

 

Instructions:

1.

All flexible hoses shall be renewed as prescribed by the manufacturer. In cases where the manufacturer does not specify the replacement of hoses, all fluid and pneumatic carrying flexible hoses shall be renewed every eight years. Record part numbers of any hoses replaced in the appropriate logbook(s).

2.

Ensure that the aircraft empty mass has been established and revised up to date in accordance with the requirements of Regulations 43.02.7, and that the established mass has been recorded in the flight manual or other approved document on the prescribed form as detailed in Technical Standard 43.02.7.

3.

The aircraft may not be released for service unless the following documentation has been checked for availability, applicability and being up to date:

 

Certificate of Registration No.

 

Certificate of Airworthiness No.

Currency date:

 

Radio Station Licence:

Expiry date:

 

Certificate of release to service of the aircraft.

 

Approved flight manual:

 

P/No.:

Revision date/number:

 

Approved mass and balance data and equipment list.

 

Approved flight folio.

 

Approved minimum equipment list, if applicable.

 

Inspection reminder as prescribed in ANNEXURE A

Record next inspection due hrs. and date

4.

Airframe, engine(s) and propeller(s) logbooks:

 

(a)

Record all Airworthiness Directives complied with during this inspection.

 

(b)

Record all recurring Airworthiness Directives complied with during this inspection.

 

(c)

Record all Service Bulletins complied with during this inspection.

 

(d)

Record of Service Letters embodied during this inspection.

 

(e)

Record of modifications embodied during this inspection.

 

(f)

Record of other service instructions embodied during this inspection,

 

(g)

Record of all service instructions, considered mandatory by the manufacturer but, in terms of Section A, subparagraphs 3(5)(c), not embodied at the instruction of the owner.

I hereby certify that in carrying out the foregoing specified maintenance, all the requirements prescribed in the Civil Aviation Regulation, 1997, that are applicable thereto have been complied with.

Date

 Signature

LICENCE OR OTHER APPROVAL NO.:

AMO  Name

  Licence No.

AME  Name

  Licence No.

SECTION F:
MAINTENANCE SCHEDULE FOR MANNED BALLOONS (MINIMUM REQUIREMENTS)

Provided the Maintenance Schedule has been drawn up in accordance with this Technical Standard it serves as the Approved Aircraft Maintenance Schedule for the particular aircraft without the need to forward it to the Commissioner for his or her approval. However, any deviation from the provisions of this Technical Standard shall require the prior approval of the Commissioner.

 

SAMPLE LAYOUT OF CHECK-LIST, CONTAINING MINIMUM REQUIREMENTS

1.

General:

 

 

 

Balloon type

Registration Z

S/N

 

Total Flying Hours

 

Total Ascents

2.

Hours or cycles of operation:

 

Envelope total time

Hrs.

Hrs. Ascents

3.

Mass and balance:

 

Date last established:    

4.

Component overhauls due:

 

(List:)

 

 

 

 

 

 

5.

Aircraft documentation:

 

C of A No.

Currency date:

Available and current

 

C of R No.

Radio station licence No.

Currency date:

6.

Record of avionics equipment installed (name, type and serial nos.):

 

VHF

ADF

RADAR

 

HF

DME

GPS

 

TXPDR

STORMSCOPE

OTHER

[Notes:

1.

The minimum requirements for the annual inspection are the manufacturer’s requirement, integrated with the requirements addressed in the Minimum Check-list.

2.

The serviceability of an item is to be indicated by initialling the block against the item, to be countersigned on the job card by the person who inspected the work.

3.

A list of the names of all technical and certifying personnel, their signatures and initials shall be attached to the check-list for identification purposes.

4.

During any maintenance it will be the responsibility of the person or organisation carrying out the maintenance to verify whether Class I and Class II products correspond with the aircraft documentation and to determine whether the correct data are affixed to these products, as applicable. If data plates are omitted, the Commissioner must be notified prior to releasing the balloon to service, stating what measures have been taken to ensure that the component is not a non-certificated part.]

MPI MINIMUM CHECK-LIST

(Inspect as applicable)

 

1.

ENVELOPE FABRIC AND LOAD TAPE

 

(a)

Check that the temperature link is still in place.

(b)

Check temperature label. If overheating is indicated (above 120°C), install a new label alongside, and note temperature indication in logbook. See paragraph 8 of this appendix for procedures.

(c)

Inspect for holes, tears and abrasions. Holes or tears smaller than 25 mm (1”) are acceptable, but all other damage must be repaired using prescribed methods.

(d)

Check fabric porosity by attempting to blow through it. If substantial porosity is suspected, perform a flight test.

(e)

Check envelope fabric strength by a 1” grab test. Minimum strength is 14 kg (30 lbs.). Perform the test three times; the lowest value is disqualifying. Perform test on the top section of the envelope, and make sure original fabric is tested. Also, look for discoloration as sign of overheating or exposure.

(f)

Check both vertical and horizontal tapes for security or stitching. Check especially the stitching of the crown ring, and the joints between overlying tapes and top rim tape.

(g)

Check the flying wire loops for friction and burn damage Check that the pockets are in place.

1.2

Parachute deflation systems

 

(a)

Check control lines for wear and burn damage.

(b)

Check that knots are secure.

(c)

Check that pulleys are in good condition and not jammed with loose thread or other foreign material.

(d)

Check stitching of control line tie-off loops and pulley fixings.

(e)

Check that retaining cords and release cords are in good condition. Stiffness indicates overheating.

(f)

Check knots and stitching of loops to both parachute and balloon. If there are doubts about the sealing of the parachute, the balloon should be inflated. The parachute overlap should be equal all the way round with no daylight showing and no excessive stress in the retaining lines. Excessive stress is indicated by stress wrinkles in the edge of the parachute.

1.3

Combination tops

 

(a)

Check parachute as above.

(b)

Check Velcro control line as above.

(c)

Check that capewells operate correctly.

(d)

Check fixing of capewells. The fixing of the female half to the Velcro panel is particularly important.

(e)

Check condition of Velcro.

(f)

Check fit of Velcro. The Velcro panel edge must not be shorter at all, or significantly longer than the Velcro on the balloon. On Velcro balloons, the overlying tapes are gated to a top rim tape. The length of free tape below this rim tape should be 2,5% - 5% shorter than the corresponding seam length on the Velcro panel. Any errors here should be reported to the manufacturer so that the correct repair can be specified.

1.4

Triangular velcro rip

 

This is only used on certain special shapes. With one person stretching each corner of the triangular aperture, the fitted Velcro panel should be loose below the mesh of overlying tapes. Check rigging and capewell as for parachute/Velcro balloons. Check the condition of the side vent. Check the attachment of release and closing lines as above for parachutes. Check that the elastic closing lines are in good condition.

1.5

Load-bearing attachments

 

(a)

Flying wires must be of stainless steel or kevlar. There should be no exposed stands in the wire and no severe kinks. Slight discoloration is permissible.

(b)

Check thimbles and copper ferrules. Damage to the colour-coded plastic sleeving at the carabiner end of the cable is not important.

(c)

Carabiners should be free of distortion with fully operational screw gates. There should be no serious corrosion.

(d)

Basket wires: Check for abrasion damage. Check thimbles and copper ferrules.

(e)

Burner frame: Check for condition of welds, particularly if the frame shows sighs of distortion.

(f)

Nylon rods are not critical for flight safety. Replace if cracked.

2.

BURNER AND FUEL SYSTEM

2.1

Burner

 

(a)

Check for external signs of damage.

(b)

Check tightness of main jets.

(c)

Check blast valves for signs of wear or leakage.

(d)

Check that all joints and connections are leak proof.

(e)

Carry out a burner test, using each cylinder. Observe function of pressure gauge, blast valves and cylinder valves. Cylinders should be vertical for this test.

(f)

Pilot light: Check by sound and appearance of flame.

(g)

If blockage is suspected, check hoses and jet by removing them and cleaning as necessary. Reassemble with PTEE tape.

(h)

Check operation of pilot valves on burner (if fitted).

(i)

Hoses: Should be of the wire-braided type. Check for wear, cuts or excessive bends. Liquid hoses should be pinpricked on the outer cover. Hose inspection should include fuel manifolds, if these are fitted.

2.2

Fuel cylinders

 

(a)

Check for external damage.

(b)

Check self-seal on couplings by opening the valves with no hoses connected. No leakage should occur. After closing the liquid valve, release the pressure in the coup- ling by depressing the central pin.

(c)

Check operation of contents gauge.

(d)

Fuel tanks should be treated with a mixture of 4 oz. (113,4 gram) methanol/10 gallon (45,46 lt.) propane.

3.

BASKETS

 

(a)

Check for wear or excessive distortion in weave.

(b)

Check the floor where (and if) the cane passes through it.

(c)

Check integrity of wooden floor.

(d)

Check rod sockets condition.

(e)

Check integrity of tank straps. No more than 30% cross sectional damage is acceptable.

4.

INFLATION OR FLIGHT TEST

 

An inflation test is recommended, as this makes detailed fabric inspection much simpler and allows control lines to be checked. If fabric porosity or leaking parachute is suspected, a carefully monitored test flight should be made to assess fuel consumption.

High fuel consumption itself is not dangerous, but if the leakage is such that exceptional skill is required to fly the balloon, then the balloon is not airworthy.

5.

INSTRUMENTS

 

Check instruments for proper operation, security and that they have been calibrated annually.

6.

FIRE EXTINGUISHER

 

(a)

Check by weighing.

(b)

Check for condition.

(c)

Check mounting brackets and release mechanism.

7.

250-HOUR TEST AND SUBSEQUENT 100-HOUR TEST

 

Perform grab test in accordance with balloon operating handbook.

8.

PROCEDURE AFTER OVERHEATING

 

If the temperature flag descends (i.e. the fusible link melts) the maximum allowable temperature has been exceeded. The flag will separate at approximately 127°C; maximum allowable temperature is 120° C. Inspect the two temperature indicating tags, if stitched onto the inside surface of the parachute. These tags, in turn, have ten temperature-incremental temperature windows. When a specific temperature is reached, the applicable window will turn black. These tags register service temperature (i.e. direct fabric temperature), which always will be somewhat less then inside air temperature.

If after flag separation the temperature tags show:

 

(a)

Up to 120°C: No further action needed. Replace flag link.

(b)

120°C to 127°C: Carefully inspect top of envelope for signs of overheating, especially parachute and its retaining lines. Look for discolouration and undue stiffness in materials. If any discoloration or stiffness is visible, perform fabric test as per 250-hour inspection. If no signs of overheating are apparent, replace the temperature tags and flag, but always enter into the log/maintenance manual that an overheating has occurred, and what temperatures the tags registered.

(c)

127°C or higher reading: Perform fabric test and enter result of same and temperature reading into flight log.

Do not try to re-solder the temperature flag link - always replace with a new item.

SECTION G:
MAINTENANCE SCHEDULE FOR AIRSHIPS (MINIMUM REQUIREMENTS)

Provided the Maintenance Schedule has been drawn up in accordance with this Technical Standard it serves as the Approved Aircraft Maintenance Schedule for the particular aircraft without the need to forward it to the Commissioner for his or her approval. However, any deviation from the provisions of this Technical Standard shall require the prior approval of the Commissioner.

 

SAMPLE LAYOUT OF CHECK-LIST, CONTAINING MINIMUM REQUIREMENTS

1.

General:

 

 

 

Airship Type

Registration Z

S/N

 

Total Flying Hours

Total Ascents

2.

Hours or cycles of operation:

 

Envelope total time

Hrs.

Ascents

3.

Mass and balance:

 

Date last established:

4.

Component overhauls due:

 

(List:)

 

 

 

 

 

 

5.

Aircraft documentation:

 

C of A No.

Currency date:  

Available and current

 

C of R No.

Radio station licence No.

Currency date:

6.

Record of avionics equipment installed (name, type and serial nos.):

 

VHF

ADF

RADAR

 

HF

DME

GPS

 

TXPDR

STORMSCOPE

OTHER

[Notes:

1.

The minimum requirements for the annual inspection are the manufacturer’s requirement, integrated with the requirements addressed in the Minimum Check-list.

2.

The serviceability of an item is to be indicated by initialling the block against the item, to be countersigned on the job card by the person who inspected the work.

3.

A list of the names of all technical and certifying personnel, their signatures and initials shall be attached to the check-list for identification purposes.

4.

During any maintenance it will be the responsibility of the person or organisation carrying out the maintenance to verify whether Class I and Class II products correspond with the aircraft documentation and to determine whether the correct data are affixed to these products, as applicable. If data plates are omitted, the Commissioner must be notified prior to releasing the airship to service, stating what measures have been taken to ensure that the component is not a non-certificated part.]

MPI MINIMUM CHECK-LIST
(Inspect as applicable)
[Under development]

 

Instructions:

1.

All flexible hoses shall be renewed as prescribed by the manufacturer. In cases where the manufacturer does not specify the replacement of hoses, all fluid and pneumatic carrying flexible hoses shall be renewed every eight years. Record part numbers of any hoses replaced in the appropriate logbook(s).

2.

Ensure that the aircraft empty mass has been established and revised up to date in accordance with the requirements of Regulations 43.02.7, and that the established mass has been recorded in the flight manual or other approved document on the prescribed form as detailed in Technical Standard 43.02.7.

3.

The aircraft may not be released for service unless the following documentation has been checked for availability, applicability and being up to date:

 

Certificate of registration No.

 

Certificate of airworthiness No. .

 

Currency date:

 

Radio Station licence:

 

Expiry date:

 

Certificate of release to service of the aircraft.

 

Approved flight manual:

 

P/No.:

Revision date/number:

 

Approved mass and balance data and equipment list.

 

Approved flight folio.

 

Approved minimum equipment list, if applicable.

 

Inspection reminder as prescribed in ANNEXURE A

Record next inspection due hrs. and date

4.

Airframe, engine(s) and propeller(s) logbooks:

 

(a)

Record all Airworthiness Directives complied with during this inspection.

 

(b)

Record all recurring Airworthiness Directives complied with during this inspection.

 

(c)

Record all Service Bulletins complied with during this inspection.

 

(d)

Record of Service Letters embodied during this inspection.

 

(e)

Record of modifications embodied during this inspection.

 

(f)

Record of other service instructions embodied during this inspection.

 

(g)

Record of all service instructions, considered mandatory by the manufacturer but, in terms of Section A, subparagraphs 3(5)(c), not embodied at the instruction of the owner.

I hereby certify that in carrying out the foregoing specified maintenance, all the requirements prescribed in the Civil Aviation Regulation, 1997, that are applicable thereto have been complied with.

Date

 Signature

LICENCE OR OTHER APPROVAL NO.:

AMO  Name

  Licence No.

AME  Name

  Licence No.




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